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The Definitive Edition:
Analysis of Every Single Intel Fab Across the US, Ireland, Israel, and Malaysia
The Lord of the Fabs and the Return of the King
open.substack.com/pub/alexin…
Alex retweeted
$INTC | RBC Capital 𝗿𝗲𝗶𝘁𝗲𝗿𝗮𝘁𝗲𝘀 𝗦𝗲𝗰𝘁𝗼𝗿 𝗣𝗲𝗿𝗳𝗼𝗿𝗺 on 𝗜𝗻𝘁𝗲𝗹, PT $𝟭𝟬𝟬
Analyst sees another beat-and-raise on AI demand, but flags weak PC demand, supply uncertainty, and balanced near-term risk/reward.
Alex retweeted
What is the importance of economies of scale in the semiconductor industry? @dwarkesh_sp
youtu.be/Nq8rK9l5M7A
Alex retweeted
CEO of Intel, Lip-Bu Tan, on Intel foundry:
"Foundry I've been laser focused since I come on board - 18A, 14A. For 18A we're in volume production. 14A I'm coming up very strong. I think we already have 0.5 PDK, stay tuned we're going to have the 0.9 PDK and then early next year we're going to have 1.0 PDK for volume production."
"We have multiple customer who want us to really scale their business."
Via CASPA
(h/t @Alex_Intel_)
$INTC
Lip-Bu Tan quote on Intel Foundry customers for 18A and 14A: "We have multiple customers who really want to scale the business [wafer foundry]"
2:45
$INTC
Small piece of Lip Bu's CASPA chat last night
'Lip Bu we are going to go deep with you because we trust you.'
youtu.be/aT5Z9FAmA_0?si=YG2K…
Posted by Token Per Watt
$INTC
Alex retweeted
Trump on Taiwan:
Look, if we had smart presidents, the Taiwan problem with China wouldn't exist.
Nobody would care.
If anybody is wondering what Rosaic Labs is, you got your answer. (The company Intel shared E Core IP with).
Lip-Bu hired top CPU architects by creating a startup equity vehicle to pay them. My guess is the buyout money depends on how much they outperform Intel's team
$INTC
Replying to @jharohit
Step 3: The "Spin-In" CPU Strategy
To reignite "Tick-Tock" CPU innovation without getting bogged down by internal inertia, Lip-Bu backed an external team led by a top CPU architect.
They hired 130 elite engineers in just two months to rapidly define roadmaps and floor plans—with plans to spin the team right back into Intel.
Not to brag
But...
xitter.cf/Alex_Intel_/status/208…
My own theory about RosaicLabs
Lip-Bu said on several podcasts that he was going to bring in top CPU talent by June (Rosaic was founded in May)
However to get the best talent he and Amarjit Gill are using RosaicLabs as an equity vehicle
Intel shares the E core RTL which is set to be Unified Architecture in a few years
RosaicLabs is either improving performance on blocks or pursuing an interesting 'leapfrog' that Lip-Bu has talked about
Ultimately if they meet performance targets Intel pays RosaicLabs with equity/buyout. Engineers get startup like pay that would be hard to offer at Intel and Intel gets a superior CPU arch
$INTC
Alex retweeted
Advancing semiconductor performance isn't just about smaller transistors.
Innovations in advanced packaging, like hybrid bonding, enable denser chip-to-chip connections and create new opportunities for performance and power efficiency. But bringing these technologies to life requires extraordinary manufacturing precision.
Discover the engineering behind next-generation semiconductor packaging.
Watch the full conversation: ms.spr.ly/6011axei1
#IntelFoundry
Alex retweeted
Precision at an extraordinary scale. Foveros Direct 3D uses Cu-to-Cu hybrid bonding to achieve sub 10 µm pitch, with up to 10x finer interconnect density than conventional microbump technologies.
More in our technology brief: intel.com/content/dam/www/ce…
Advancing semiconductor performance isn't just about smaller transistors.
Innovations in advanced packaging, like hybrid bonding, enable denser chip-to-chip connections and create new opportunities for performance and power efficiency. But bringing these technologies to life requires extraordinary manufacturing precision.
Discover the engineering behind next-generation semiconductor packaging.
Watch the full conversation: ms.spr.ly/6011axei1
#IntelFoundry
Alex retweeted
Pushkar Ranade - Intel CTO (on Intel Foundry vs TSMC)
"If you meant catching up in terms of technology, I think we're already there."
... The difference is within a few percentage points.
Chris Auth - Intel VP/GM of Manufacturing Development:
"14A will have High Quality PDK from the start."
Source: Dwarkesh Patel
Alex retweeted
My key takeaways from the $INTC Intel Foundry interview by Dwarkesh
Chris Auth made it clear that 14A is already well into development. He said the node has been in the works for more than three years and is now close to locking the process and the tool set. There are roughly two thousand steps that still need fine tuning so the factory can run thousands of wafers a week with consistent results. What I found useful was how directly he connected this to the 10nm experience. He described how that node carried aggressive targets and tried to scale faster than the tools allowed, which created a heavy load on both the process and the engineers. It eventually delivered strong yield, performance, and cost, but the schedule slip was expensive. The approach now is to use formal phase gates and maturity metrics so the team does not try to force too much new technology into a single node if it threatens the timeline customers need. On High NA EUV specifically, Auth said it is available as an option in the 14A PDK and that the company is having separate discussions with customers about whether they want to use it.
The most concrete competitive point for me was Auth’s explanation of why High NA EUV works for Intel in a way it does not for TSMC.
He said: “High NA’s a good example of where, because of the architecture of our technology versus TSMC’s, we make different conclusions off of the same tool set. We use backside power. That means that you actually alleviate some of the pitch requirements you have on the front side. That allows you to print that directly with High NA. TSMC has to run tighter pitches because they don’t have backside power, and they can’t do that with High NA, so they have to use double patterning EUV. So for them, it’s not very helpful. For us, it is very helpful.”
The tool itself is expensive and can print smaller features in a single pass, but the economic case depends on how many multi patterning steps it actually removes. With backside power already in place, Intel can use a single exposure on critical layers. Without it, TSMC still faces pitches that require multiple passes even with High NA. That architectural difference is what makes the same machine a clearer win for Intel.
Intel CTO Pushkar Ranade’s comments on demand and capacity were the clearest statement of the constraint the whole industry is facing. He described current AI requirements as running well above installed capacity, and he noted that individual hyperscalers and model companies have enough demand to fill an entire fab or more. The limiter is tools. ASML is producing fewer than one hundred EUV machines a year and does not plan a large increase even by the end of the decade. Other equipment is also tight, and once a process is locked to a specific tool there is little flexibility to switch suppliers. Ranade said that even with unlimited capital the existing global tool stock would probably support something closer to a doubling of leading edge wafer output rather than a much larger increase. He pointed out that roughly eighty percent of the tool set can carry over from 18A to 14A, with the rest new for denser geometry, and that further yield gains get harder once a process is already well tuned. On the cost structure he was direct: once a fab is built, about eighty percent of the cost is fixed, so every extra point of utilization or yield matters a great deal. That is also why the industry has consolidated so sharply. He said there are now only three foundries left at the advanced node, down from roughly twenty forty years ago, because many companies simply stopped manufacturing as the fixed costs rose.
On the question of catching TSMC, Pushkar drew a clear line between technology and scale.
He said: “Catching up to TSMC has multiple facets. The catch up that we need to do is in scale. Like you said, they’re just a much larger wafer manufacturer today than we are, and even bigger than what Samsung is. Catching up in scale will be a gradual process. If you meant catching up in terms of just the technology, I think we’re already there. We might be a few percent off on performance or power or area density. But this sort of benchmarking, where one foundry is ahead or one foundry is behind, makes sense when you’re a whole generation behind or two generations behind or ahead. That’s when it makes a meaningful difference in your die output or your die area or functionality like power. But if you’re within a few percent, you’re splitting hairs at that point in time, because it’s not very unidimensional. It’s not just about density, it’s not just about raw performance. Different applications require different vectors. You can be off by a few percent, but you need to be on time. Your execution needs to be such that your yields are very high to support very large and very rapid ramps. That actually is more important than catching up on a few percent in performance or area.”
He added that Intel builds multiple transistor types, different SRAM variants, and analog and RF circuits, so the real measure is the full set of capabilities rather than a single density number. He also noted that Capex is currently lower than TSMC’s because Intel has operated more as an integrated manufacturer, but that this will change as external foundry volume increases. With today’s demand visible, he said the company would have bought more tools earlier and expects to invest more now.
The closing discussion on Terafab reinforced the demand point. Ranade referenced Musk’s view that the companies involved either build the fab or they do not have the chips they need. Intel is working with them to help accelerate what is an extremely complex manufacturing flow. He observed that tool shortages mean a new fab does not automatically expand global silicon supply by its full capacity, but additional clean room space is still required and other inputs such as power and water can be scaled more easily. The conversation also touched on whether the industry’s caution around large capital commitments has locked in certain practices around clean rooms and process flows that might be worth revisiting. For me, Terafab reads as a large external demand signal for advanced U.S. capacity at a time when AI requirements already exceed what current tool stocks can support.
Overall, the interview left me with the sense that Intel is applying tighter schedule discipline after 10nm, using backside power to make High NA EUV economically viable in a way TSMC cannot yet match, and treating technology parity as largely achieved while the remaining work is scale and execution. With only three companies still running advanced nodes, those differences in process architecture and domestic capacity are more relevant than they would have been in a less consolidated industry.
I spent two days touring Intel’s most advanced fab and talking to its technical leadership to understand what the chips of the future will look like.
A lot of what's coming next – gate-all-around transistors, backside power, CFET, hybrid bonding – is hard to follow without actually seeing it, so we made all the awesome animated explainers that I wish I had while I was prepping.
I also asked Intel’s leadership how the semiconductor industry will cope with the enormous shock in demand from AI.
AI compute has grown 3x a year for the last decade, but according to Intel's CTO, Intel could only double leading-edge wafer production with today’s global stock of chipmaking tools.
What kinds of tricks can foundries pull to extend this crossover point where demand surges way ahead of supply?
This was a totally new format for us - hope you enjoy!
0:00:00 – Intro
0:00:47 – How Intel brings up a new process node
0:03:22 – What Intel learned from 10nm
0:06:28 – From planar transistors to gate-all-around
0:13:13 – Why High-NA EUV pays off for Intel but not TSMC
0:19:20 – Could chips have evolved completely differently?
0:23:33 – Inside Intel's "Hot Topics" meeting
0:29:30 – Replacing copper wires with ruthenium
0:32:41 – Why stacked transistors take a decade to ship
0:39:45 – Hybrid bonding and the chip-to-chip bottleneck
0:48:00 – There aren't enough tools to 10x chip production
0:53:14 – Can Intel catch up to TSMC?
1:01:02 – Terafab, and rethinking the fab from scratch
Alex retweeted
Intel CTO explains why Intel is helping Elon Musk build Terafab, and what a new fab needs besides tools
DWARKESH: “I think it’ll be interesting to discuss the partnership you guys have with Elon on Terafab. What’s going on there?”
PUSHKAR RANADE (CTO): “Well, I think Elon’s publicly talked about his desire to build a fab.”
[Musk clip spliced in]: “We either build the Terafab or we don’t have the chips. And we need the chips, so we’re going to build the Terafab.”
RANADE: “Sort of the same thinking. I think he’s seeing just an enormous increase in demand for silicon, for compute and for memory. And I think he came to the conclusion that his own businesses are going to require a lot of silicon. And so he thought maybe he should just do it all on his own. Unlike building a car, for example, this is such an intricate and complicated process. We thought we could work together to help accelerate his bringing up his fab.”
DWARKESH: “But because of the bottleneck at the tool level, it seems like the net amount of silicon in the world won’t increase. It’s just that maybe if somebody were to start a new fab, they would get access to guaranteed supply in a way that they wouldn’t have if they’re working with another person’s foundry.”
RANADE: “It’s actually not just tools. I mean, a fab does require a lot of power, a lot of water, a lot of consumables. There’s many other input variables as well.”
DWARKESH: “But those can be scaled in the way that tools cannot.”
RANADE: “Yea. Some more than others, but yes. In one sense, yes, we need a lot more equipment. But it is true, we also need a lot more just raw fab space, raw clean room capacity.”
DEVELOPING: American Airlines CEO backs Starlink when pressed on Elon Musk and Ukraine, saying customers demand the "best" connectivity
LEBEAU: “...But it raises the question, are you comfortable doing business with Starlink?”
ROBERT ISOM (CEO): “American has always been the leader in satellite Wi-Fi. We’ve had more aircraft equipped with satellite Wi-Fi than anybody for longer. As we take a look forward, our customers, they want connectivity. They demand it. And this is something that we are going to make sure that our customers have the best product in the marketplace.”
LEBEAU: “And that means Starlink?”
ISOM: “It’s Starlink.”
Alex retweeted
Yo Disinformation Dylan @dylan522p take notes from your roommate @dwarkesh_sp who is doing real research on hybrid bonding. FYI $INTC has 6 Kinex tools from $AMAT with 30 hybrid bonding tools from $BESI. Here’s what Richard said about the $INTC customer buying more bonders soon.
I spent two days touring Intel’s most advanced fab and talking to its technical leadership to understand what the chips of the future will look like.
A lot of what's coming next – gate-all-around transistors, backside power, CFET, hybrid bonding – is hard to follow without actually seeing it, so we made all the awesome animated explainers that I wish I had while I was prepping.
I also asked Intel’s leadership how the semiconductor industry will cope with the enormous shock in demand from AI.
AI compute has grown 3x a year for the last decade, but according to Intel's CTO, Intel could only double leading-edge wafer production with today’s global stock of chipmaking tools.
What kinds of tricks can foundries pull to extend this crossover point where demand surges way ahead of supply?
This was a totally new format for us - hope you enjoy!
0:00:00 – Intro
0:00:47 – How Intel brings up a new process node
0:03:22 – What Intel learned from 10nm
0:06:28 – From planar transistors to gate-all-around
0:13:13 – Why High-NA EUV pays off for Intel but not TSMC
0:19:20 – Could chips have evolved completely differently?
0:23:33 – Inside Intel's "Hot Topics" meeting
0:29:30 – Replacing copper wires with ruthenium
0:32:41 – Why stacked transistors take a decade to ship
0:39:45 – Hybrid bonding and the chip-to-chip bottleneck
0:48:00 – There aren't enough tools to 10x chip production
0:53:14 – Can Intel catch up to TSMC?
1:01:02 – Terafab, and rethinking the fab from scratch
Pushkar on Intel Foundry's technology competitiveness to TSMC
"If you meant catch-up in terms of the technology. I think we already there. We might be a few % off in performance, power, area and density [...] Splitting hairs at at that point in time, it's not very unidimensional [...] Execution and yields is more important"
In terms of catching up to TSMC in the scale of wafers produced, "It will be a slow and gradual process".
$INTC
I spent two days touring Intel’s most advanced fab and talking to its technical leadership to understand what the chips of the future will look like.
A lot of what's coming next – gate-all-around transistors, backside power, CFET, hybrid bonding – is hard to follow without actually seeing it, so we made all the awesome animated explainers that I wish I had while I was prepping.
I also asked Intel’s leadership how the semiconductor industry will cope with the enormous shock in demand from AI.
AI compute has grown 3x a year for the last decade, but according to Intel's CTO, Intel could only double leading-edge wafer production with today’s global stock of chipmaking tools.
What kinds of tricks can foundries pull to extend this crossover point where demand surges way ahead of supply?
This was a totally new format for us - hope you enjoy!
0:00:00 – Intro
0:00:47 – How Intel brings up a new process node
0:03:22 – What Intel learned from 10nm
0:06:28 – From planar transistors to gate-all-around
0:13:13 – Why High-NA EUV pays off for Intel but not TSMC
0:19:20 – Could chips have evolved completely differently?
0:23:33 – Inside Intel's "Hot Topics" meeting
0:29:30 – Replacing copper wires with ruthenium
0:32:41 – Why stacked transistors take a decade to ship
0:39:45 – Hybrid bonding and the chip-to-chip bottleneck
0:48:00 – There aren't enough tools to 10x chip production
0:53:14 – Can Intel catch up to TSMC?
1:01:02 – Terafab, and rethinking the fab from scratch
What does it really take to make the world's most advanced chips?
Thousands of intricate manufacturing steps. Extraordinary engineering precision. And an industry working to meet growing global demand for computing.
Get an inside look at Intel's semiconductor innovation as Chris Auth, Pushkar Ranade, and other Intel experts join @dwarkeshpodcast to explore the science, technology, and manufacturing expertise behind advanced chips.
Watch the full conversation: ms.spr.ly/6014aaFMm
Alex retweeted
I spent two days touring Intel’s most advanced fab and talking to its technical leadership to understand what the chips of the future will look like.
A lot of what's coming next – gate-all-around transistors, backside power, CFET, hybrid bonding – is hard to follow without actually seeing it, so we made all the awesome animated explainers that I wish I had while I was prepping.
I also asked Intel’s leadership how the semiconductor industry will cope with the enormous shock in demand from AI.
AI compute has grown 3x a year for the last decade, but according to Intel's CTO, Intel could only double leading-edge wafer production with today’s global stock of chipmaking tools.
What kinds of tricks can foundries pull to extend this crossover point where demand surges way ahead of supply?
This was a totally new format for us - hope you enjoy!
0:00:00 – Intro
0:00:47 – How Intel brings up a new process node
0:03:22 – What Intel learned from 10nm
0:06:28 – From planar transistors to gate-all-around
0:13:13 – Why High-NA EUV pays off for Intel but not TSMC
0:19:20 – Could chips have evolved completely differently?
0:23:33 – Inside Intel's "Hot Topics" meeting
0:29:30 – Replacing copper wires with ruthenium
0:32:41 – Why stacked transistors take a decade to ship
0:39:45 – Hybrid bonding and the chip-to-chip bottleneck
0:48:00 – There aren't enough tools to 10x chip production
0:53:14 – Can Intel catch up to TSMC?
1:01:02 – Terafab, and rethinking the fab from scratch
America's Foundry
$INTC
I spent two days touring Intel’s most advanced fab and talking to its technical leadership to understand what the chips of the future will look like.
A lot of what's coming next – gate-all-around transistors, backside power, CFET, hybrid bonding – is hard to follow without actually seeing it, so we made all the awesome animated explainers that I wish I had while I was prepping.
I also asked Intel’s leadership how the semiconductor industry will cope with the enormous shock in demand from AI.
AI compute has grown 3x a year for the last decade, but according to Intel's CTO, Intel could only double leading-edge wafer production with today’s global stock of chipmaking tools.
What kinds of tricks can foundries pull to extend this crossover point where demand surges way ahead of supply?
This was a totally new format for us - hope you enjoy!
0:00:00 – Intro
0:00:47 – How Intel brings up a new process node
0:03:22 – What Intel learned from 10nm
0:06:28 – From planar transistors to gate-all-around
0:13:13 – Why High-NA EUV pays off for Intel but not TSMC
0:19:20 – Could chips have evolved completely differently?
0:23:33 – Inside Intel's "Hot Topics" meeting
0:29:30 – Replacing copper wires with ruthenium
0:32:41 – Why stacked transistors take a decade to ship
0:39:45 – Hybrid bonding and the chip-to-chip bottleneck
0:48:00 – There aren't enough tools to 10x chip production
0:53:14 – Can Intel catch up to TSMC?
1:01:02 – Terafab, and rethinking the fab from scratch
























