
The name behind SU, Zenith and Amal carburetters. Providing services to classic car and motorcycle owners across the globe. Owners of @AustinPedalCars
Salisbury/ Bicester Heritage
Joined July 2012
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Every time a German Messerschmitt pilot wanted to escape a Spitfire on his tail, he did the same thing.
He pushed the nose down.
In a dive, the German engine kept running — it used fuel injection. The British Spitfire's engine cut out. For one and a half seconds the Merlin went dead, the aircraft shuddered, and by the time it caught again the German was gone. Worse: if a German was behind a British pilot and the British pilot dove to escape, the German could follow and keep shooting while the British engine was silent.
Pilots were dying because of a carburetor.
The engineers at Farnborough knew about the problem. They were working on a long-term solution — a redesigned carburetor that would take years to perfect and manufacture.
A woman named Beatrice Shilling fixed it with a washer.
She was born in Hampshire in 1909 and was the kind of child who spent her pocket money on Meccano sets and tools. At fourteen she bought her first motorbike. Her mother, with the inspired instinct of someone who understood what her daughter actually was, found the Women's Engineering Society and arranged an apprenticeship at an electrical firm.
She went to Manchester University — one of the first two women ever to study engineering there — graduated with a degree in electrical engineering, stayed another year for a master's in mechanical engineering, and in 1936 joined the Royal Aircraft Establishment at Farnborough as a scientific officer.
By the late 1930s she was one of the best carburetor engineers in Britain. She was also one of only three women to hold the British Motorcycle Racing Club's Gold Star — awarded for lapping the Brooklands racing circuit at over 100 miles per hour on a motorcycle.
She had reportedly told her future husband, an engineer named George Naylor, that she wouldn't marry him until he earned his own Brooklands Gold Star first.
He earned it. They married in 1938.
The problem with the Merlin was specific and lethal. The SU carburetor used a float chamber to regulate fuel flow. Under negative g-forces — the forces experienced in a sudden dive — the fuel flooded to the top of the float chamber and starved the engine for 1.5 seconds. Just enough time for a German pilot to turn the tables entirely.
The RAF had known about this since the Battle of France. The formal solution — a redesigned pressure carburetor — was in development but wouldn't be ready for years.
Shilling was thirty-one years old, working in carburetor research, and she designed a fix in weeks.
A brass thimble with a precisely calibrated hole in the center — later simplified to a flat washer — fitted inline in the fuel line just before the carburetor. It restricted maximum fuel flow to just enough to prevent flooding without cutting off power. The key breakthrough: it could be fitted without taking the aircraft out of service. No downtime. No factory return.
The old guard at the RAE looked at it and called it a plumbing fix. They called her a plumber. The first batch of 5,000 units was made by a Birmingham firm that normally manufactured plumbing fixtures, which they found embarrassing.
The RAF pilots who flew Spitfires with Messerschmitts on their tails called it something else.
They called it Miss Shilling's Orifice. With deep affection.
By March 1941 she had organized a small team and was personally touring RAF fighter stations across England — traveling between bases on her old racing motorcycle — fitting the device to every Merlin engine they could reach. Squadron leaders all over the country were demanding installations. The word spread faster than the official channels could keep up with.
The Germans noticed. They couldn't explain why British fighter pilots had suddenly started following them into dives. They were baffled by the new aggression. They didn't know about the washer.
The restrictor remained in use until 1943, when the full pressure carburetor finally arrived. It had kept British pilots alive for two years in the middle of the war they couldn't afford to lose.
After the war she worked on the Blue Streak missile. She studied what wet runways do to braking distances. She helped design a bobsled for the RAF Olympic team. In 1967 she solved overheating problems on an Eagle Mk1 Formula 1 car.
She never received a top promotion at the RAE. Such positions, she was told, were for men.
She received an OBE in 1949. The citation said "services to aviation." It did not mention the washer.
She retired from the RAE in 1969. She kept racing motorcycles and sports cars. She modified and tuned both in her home workshop until she couldn't anymore.
She died on November 18, 1990. She was 81.
The Battle of Britain is one of the most documented events in British military history. Hundreds of books. Dozens of films. Memoirs by the pilots who flew in it. Almost none of them mention the carburetor problem. Almost none of them mention her.
The pilots who benefited most never knew her name. They just knew that when they pushed the nose down, the engine kept running.
Earlier this year, Dom Chinea decided to rescue a classic Series 1 Land Rover from a bush in Cornwall... Dom reached out to us asking for our SU expertise, so we've provided this brand new fuel pump!
Watch the process: youtube.com/watch?v=mSAZ32eg…...
Check out our latest SU StayUp® Floats product improvement notice over at burlen.co.uk/our-world/produ…. All of our customers now receive these as a completely free upgrade, at no extra cost.
Every SU fuel pump is sub-assembled, soldered, connected, fully assembled, tested, taped, and finally quality controlled in our UK factory. sucarb.co.uk/su-fuel-pumps-s…
We machine & manufacture your carbs & parts as much as we can in-house but there are some things we can't do at our HQ, such as casting. We only outsource to authentic, quality British SMEs. Sylatech cast our brass choke levers & throttle arms using the lost-wax casting process.
The wait is over... Here is the grand reveal of our machine shop expansion, with a brand new 5-Axis Mill and lathe from @xyzmachinetools plus a Robo Job robot arm installed by Hydrafeed Limited.
youtube.com/shorts/vjKdk0Xc2…
Tradition never goes out of style! This stylish lady on the Amal assembly line in the 60s is building and testing MK1 Concentrics.
Meanwhile one of our current colleagues is recreating the fashion of a bygone era while pressing pump valves on a machine from the original factory.
WIP 🚧 Recognise any of the carburetter models here? Our restoration wizards are hard at work on multiple carb restoration projects at the moment, and here's a sneak peak for you revealing what's on the shelves... Check out a completed restoration project on our YouTube channel!
These old images show the temporary SU Carburetters factory in Shirley in 1942, following air raids in which the company had to relocate. The year these photos were taken also saw the launch of the SU 44-series of carburetters, developed for both the Merlin and Griffon engines.
We're air testing our latest batch of needle valves for HIF44 carburetters. On our reliable testing kit our experts attach an airline to check if the valve shuts off correctly when it needs to - otherwise the carb will flood, causing damage, and even worse an engine fire.
Did you know our main jets and pilot jets are drilled and flow tested, and reamed and broached by hand to give the correct CC flow rate, all in-house in our factory? Keep your eyes on our page for a more in-depth look into what goes on behind the scenes in our jet room...





























