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Palm Bay, FL
Joined November 2011
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Your bare circuit board is done. Now it needs hundreds of components.
Solder paste, pick and place, reflow, AOI and hand inspection.
Learn more: jaycon.com
Watch: youtu.be/8-Fu1whvxqY?si=CT1b…
#PCBAssembly #SMTAssembly #jaycon
Engineering team: Ready to build! 🚀
Customer: "We're not ready yet."
The struggle is real. 💀😀
#EngineeringMemes #ManufacturingHumor #Jaycon
Injection mold tooling cost: the cheaper mold can cost you more.
Prototype tooling and production tooling are not the same, and picking on upfront price alone means you overpay upfront or on every part.
[1/5]
Ready to price your injection mold tooling? Upload your CAD for an instant injection molding quote at jaycon.com/quote
#InjectionMolding #MoldTooling #jaycon
[5/5]
Aluminum vs steel mold? Still changing your design, go soft tooling. Design frozen and nearing 5K+ units a year, go steel production tooling.
[4/5]
Production tooling uses hardened steel, multi cavity injection molds. Higher upfront tooling cost, but lower cost per part and long mold life. T1 samples in 25 to 40 days.
[3/5]
Prototype tooling (soft tooling) uses aluminum injection molds.
Fast to cut, easy to modify and ready in 12 to 18 days. Ideal for prototyping and low volume production.
[2/5]
When you land a 2,000-part manufacturing order… but the customer is your MOM. 💀😂
#ManufacturingMemes #EngineeringHumor #Jaycon
One mold. One massive plastic fan blade! 🤯
Watch this satisfying injection molding process in action.
#InjectionMolding #PlasticManufacturing #Jaycon
Ever wondered what happens after you send your Gerber files to a PCB factory?
CNC drilling, lamination, copper plating, solder mask, AOI and flying probe testing. Every step inside a five story PCB fab:
youtu.be/wuoUOIHtVcI?si=HyeB…
#PCBFabrication #PCBManufacturing #jaycon
Your T1 parts look good. That’s not enough. Here’s what experienced teams check before approving injection molded samples.
[1/5] 🧵
Great parts start with the right tool.
Upload your CAD for an instant quote at jaycon.com/quote
#InjectionMolding #ProductDevelopment #jaycon
[5/5]
Test the process window. Stable across shots? Flash near limits? Fit with mating parts? Cosmetics under spec lighting?
[4/5]
Check every cavity. On multi cavity tools, one good cavity proves nothing. Review samples from each.
[3/5]
Measure after parts stabilize. Fresh parts keep shrinking, so dimensions taken right off the press can mislead you.
[2/5]
From plastic brushes to hundreds of molded caps! 🤯
A satisfying look at injection molding and everyday plastic manufacturing.
#InjectionMolding #PlasticManufacturing #Jaycon
That satisfying moment when an injection mold opens! 🤯
Watch a green plastic component come out of an industrial molding machine.
#InjectionMolding #PlasticManufacturing #Jaycon
One extra screw after product assembly? 💀
An engineer's worst nightmare! Would you take it apart?
#EngineeringHumor #MechanicalEngineering #Jaycon
Metal, flexible, or MASSIVE prototypes? 🤯
Inside a Dongguan factory exploring large-scale 3D printing and rapid prototyping!
Which would you choose?
#3DPrinting #RapidPrototyping #Manufacturing #Jaycon
Parting lines and ejector pin marks have to go somewhere. Mark your cosmetic surfaces so they stay off the side your customer sees.
Instant injection molding quote: jaycon.com/quote
#InjectionMolding #ProductDesign #jaycon
